WIRE HARNESS AND CABLE ASSEMBLY
NRI is a supplier of choice for premier wire harness and cable manufacturing, offering custom cable/wire harness
assembly solutions in various markets. Protective wire harness braiding up to three inch diameter, ultra-sonic welding,
Induction soldering, hot stamping/inkjet marking, automated wire crimping with crimp force monitoring, continuity and
hi-voltage testing to assure meeting customer specifications.
Wire Type / Circuits
- Cross link automotive wire types and colors, including GXL, SXL, TXL
- MIL, UL, PVC, TEF
- From 4/0 battery cable to 30 gauge wire
- From 1 to over 500 circuits
Wire Cutting / Marking Capabilities
- Automated 8ga-24ga (ink mark, cut, strip, term and term w/weather seal)
- Automated 12ga-22ga (ink mark, cut, strip, term)
- Semi-Automated 4ga-22ga (stamp mark, cut, strip)
- Semi- Automated 10ga-28ga (stamp mark, cut, strip)
- Inkjet printing in black or white ink
- Hot stamp printing
Wire Harness Assembly / Testing
- Electrified dimensional build board with 100% continuity test
- Mating harness test fixtures for lower production harnesses
- Ability to hand build harnesses for prototypes and quick turn requests
- Cirris easy-wire CR (detects and tests diodes, resistors, and capacitors)
Braiding or Loom
- High Performance, high temperature and chemical resistant nylon
- Metal Braiding for EMF shielding
- Braiding capabilities 1/8”-3” diameter
- Machines - 36 carrier, (3) 32 carrier (3) 24 carrier, (2) 16 carrier
- Convoluted split loom tubing (multiple colors and temp ratings)
Splicing Capabilities
- High Performance Ultrasonic welding